+44 (0) 2476 405 100 info@duoplc.com

      Manufacturing

      With over 35 years’ experience in designing and manufacturing products for the materials handling and waste recycling industries, we offer customised high quality design solutions unique to your needs.

      Duo Manufacturing incorporates the maximum amount of operating efficiency combined with low-level maintenance requirements. Above all we strive to adhere to the highest levels of safety.

      Duo Manufacturing provides the complete package, from initial design to manufacture, installation and full project support.

      Turnkey projects

      Whatever the size of your engineering project Duo Manufacturing offers a complete package solution. We provide design, fabrication, assembly, and installation for the entire project including full support for the life of the plant.

      Specialising in material handling systems, including aggregate and waste, Duo will accommodate even the more unusual requests. Some of our more diverse recent projects have included the construction of large food filter presses and glass recycling systems.

      Waste sorting projects

      Purpose built equipment to suit your specific waste processing and site requirements.

      Maximise site potential by efficient use of available and valuable working areas, storage space, and vehicular movement areas.

      • Screen fines and soil using heavy-duty trommels fitted with punch plates or woven wire panels.
      • Remove paper, plastics and light materials using blower systems.
      • Manually pick wood, cardboard, metals, and plastics using picking belts.
      • Automatically remove ferrous metals using overband magnets.

      Air waste separators

      A responsible attitude to the environment is becoming increasingly important. This is reflected in the high cost for the disposal of construction and demolition waste. The Air Waste Separator enables you to recycle up to 99% of your construction and demolition waste to be used as high grade recycled materials.

      The air waste separator is mounted over a vibrating screen, where it separates the waste according to the ratio of surface to weight. The materials that need to be separated can be adjusted. For example, in the recycling process wood, plastic, textile, paper and insulation material can be separated.

      Mobile picking belts

      Duo Manufacturing mobile picking belts have comprehensive mobility features for highway movement or more simple features for site movement. Robustness, reliability, and simplicity are key factors in the design of our picking belts and the basis of all Duo designs.

      A large feed hopper, low friction impact bars, inclined conveyor section with high sided steel skirts, a horizontal picking platform with optional canvas cover and a 2.6m clearance height, all mounted on a substantial structural steel framework. Self contained Kubota low noise powerpack providing hydraulic variable speed drive and hydraulically adjustable front legs.

      Separator Screens

      Ruggedly constructed using high quality British steel, the screens also utilize impact RQT steel plate in areas of probable wear to extend their life. The simplicity of the design eliminates conveyor belts and hoppers, reducing down-time and reducing the number of components that need replacing (We don’t sell many spares!). Driven by a Deutz air-cooled diesel power pack, all working parts are hydraulic and easily accessible for maintenance.

      Duo Engineering

      Our highly experienced team of project managers and engineers look after multiple brands and different types of machines and Equipment. They undergo extensive on-going training with our manufacturers ensuring they are fully competent to work on your equipment.

      We carry out service and repair across the whole of the UK, offering you the very best service by elevating any downtime keeping your operation up and running.

      Health and Safety is paramount, and with our in-house H&S centre, STAR, part of the Duo Group, all our engineers are fully trained and compliant to industry standards.

      "WE HAVE ENGINEERS COVERING THE LENGTH AND BREADTH OF THE UK READY AND AVAILABLE TO KEEP YOUR OPERATION MOVING"

      What we do

      • Detailed engineering tailored to the requirements of precise, sound, and economical construction for high performance material processing

      • Global procurement, inspection, and expediting the process of obtaining the right equipment at the right price, including cost-effective ontime delivery schedules

      • Construction that achieves the earliest plant startup within budget and according to plan

      • Solutions to the unique problems encountered on every project based on diverse experience in the mining, recycling and minerals industry

      Why use us?

      A regimental structure of communication which keeps our people safe and the environment around us, working on clear lines of communication at all times to achieve the highest levels of engineering.

      Duo Electrical

      Duo Electrical can oversee your entire electrical packages, from design and installation right through to testing and commissioning across all different industries.

      With our in-house team of experts, we can provide you with a complete turnkey solution, encompassing the comprehensive mechanical and electrical design, installation, unique software packages, testing, certification and can also minimise wear and tear on motors.

      You can rely on us to provide you with the total solution and reassurance that your projects will be handled with the up-most professionalism and efficiency, whilst always ensuring the safety of all personnel is always adhered to.

      With all this in mind we are here to help you reduce your carbon footprint, investigating and implementing the right energy saving schemes and make sure the electrical packages we offer you are tailored to your specific needs.

      We have in-house facilities to design and fabricate drive component mounting beds for projects requiring drives, complete with mounting frames. Specifying and supplying complete new drive systems, incorporating ATEX standards where applicable, or replacing existing drives with modern energy saving, high efficiency units.

      Systems can be supplied complete with all-drive train elements including:

      • Motors

      • Gearboxes

      • Coupling

      • Bearings

      Speak to an expert

      Call us now on +44 (0) 2476 405 100 or request a call back

      Liam Doran
      Managing Director
      Duo Manufacturing